Looking for reliable China suppliers? Our factory provides the JS series fan-shaped pouring machine, specially developed for small and medium-sized ductile iron castings on high-speed vertical parting molding lines for high volume production.
The JS series fan-shaped pouring machine is a high-performance industrial solution specifically engineered for small and medium-sized castings. Designed to optimize high-volume production environments, this machine excels in high-speed vertical parting molding lines, enabling a throughput of up to 400 types per hour for ductile iron castings. By merging mechanical robustness with precision control, it eliminates the inconsistencies of manual pouring, ensuring a seamless transition from molten iron to mold.
Equipped with an advanced servo motor system, the JS series simulates the natural flow-time curve of manual pouring to achieve superior casting quality. Its versatile mobility allows for efficient transport via forklifts, trolleys, or conveyors, while the dual-axis X and Y movement ensures precise alignment with the molding line. With integrated functions for inoculant screw feeding and slag extraction, this machine is the ultimate upgrade for foundries seeking repeatability, speed, and operational simplicity.
| Product Series | JS Series Fan-Shaped Pouring Machine | Application | Small/Medium Castings |
|---|---|---|---|
| Max Production Rate | Up to 400 types/hour (Ductile Iron) | Molding Line Type | High-speed Vertical Parting |
| Control System | Servo Motor (Flow-Time Curve) | Transmission | Fully Mechanical |
| Movement Axes | Dual Axis (X and Y Directions) | Ladle Design | Fan-shaped Cross-section |
| Special Features | Inoculant Screw Feeder | Maintenance | Slag Extraction Function |
Ensures consistent positioning accuracy for every pour, significantly reducing scrap rates compared to manual operations.
Optimized for high-volume production, reaching capacities of 400 types per hour on vertical molding lines.
Servo-controlled tilt angles simulate the ideal manual pouring curve for optimal molten metal flow.
Operator table allows for quick entry of stored parameters and real-time on-site adjustments during product conversion.
X-axis (parallel) and Y-axis (perpendicular) movement via frequency conversion for perfect mold alignment.
Built-in inoculant screw feeding and slag extraction systems streamline the entire pouring process.
Optimize the storage and retrieval of casting molds to synchronize with pouring speeds.
Remote monitoring of machine status and production metrics for data-driven decision making.
Easily export pouring parameters and performance logs for quality audits and optimization.
Comprehensive warranty and technical support to ensure zero production downtime.
Integrated management of resin sand and treatment processes for cleaner casting surfaces.
Professional after-sales consulting and parts replacement for long-term equipment health.
| Metric | Manual Pouring | JS Series Machine |
|---|---|---|
| Production Speed | Low / Variable | High (Up to 400 pcs/h) |
| Positioning Accuracy | Dependent on Skill | High Repeatability |
| Labor Cost | High (Specialized Staff) | Low (Operator Managed) |
| Defect Rate | Higher (Human Error) | Significantly Lower |
| Process Control | Subjective | Data-Driven/Stored Parameters |
The fan-shaped cross-section, with the outlet near the center of rotation, minimizes the distance the molten iron must travel during tilting, ensuring a more stable and controlled flow.
The servo motor precisely controls the tilt angle speed according to a typical flow-time curve, simulating the expertise of a master pourer to prevent turbulence and air entrapment.
Yes, it is specifically developed for high-speed vertical parting molding lines and can be transported via forklift or conveyor to align with your existing workflow.
The screw feeder allows for the precise addition of inoculants during the pouring process, which is critical for controlling the microstructure and mechanical properties of ductile iron.
Operators can simply enter stored pouring parameters into the system, which are displayed on the operator table for quick verification and on-site fine-tuning.
Yes, the JS series includes a dedicated slag extraction function to ensure that only clean molten metal enters the mold, improving overall casting purity.
